Fire Testing Systems for the Automotive Industry
Fire Safety in the Field of Mobility with Reliable Testing Solutions by NETZSCH
Strict fire safety standards protect passengers and ensure the reliability of transportation systems in the automotive, aerospace and marine sectors. NETZSCH fire testing instruments like the TCC 918 Cone Calorimeter and the HBK 919 Horizontal Burner Box deliver fundamental data on ignition behavior, heat release, smoke production, release of toxic gases and flame propagation.
These instruments are in accordance with standards such as ISO5660-1, ASTM E1354, MVSS302 and FAR25.853, making them essential tools for materials testing, development and optimization as well as qualification across the mobility industry.
We can also provide further variants and individual fire testing instruments according to customer requirements.
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Explore the range of NETZSCH Fire Testing Instruments for the Automotive Industry

Understanding Fire Behavior: A Four-Part Webinar Series

Why Fire Testing Matters in the Automotive Industry
To protect passengers and minimize fire spread in the event of an accident or technical failure, materials used in vehicle interiors must meet strict fire safety requirements. To ensure compliance with global regulations such as UNECE R118, FMVSS 302 and ISO 3795, it is essential to evaluate the reaction to fire, including ignition behavior, flame spread, smoke production and heat release.
NETZSCH provides precise, standards-compliant fire testing instruments that support automotive manufacturers and suppliers evaluate and certify the fire behavior of interior and functional materials.
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What Makes these NETZSCH Fire Testing Instruments Unique?
- Compliance with Global Transport Standards: They fully support key fire safety regulations, such as UNECE R118, FMVSS 302, IMO FTP Code and ISO 5660-1, making them ideal for road and marine vehicles.
- Reliable, reproducible results: Precision-engineered systems ensure accurate measurement and high repeatability of critical parameters such as heat release rate, flame propagation and smoke development.
- Optimized for real-world mobility materials: They are designed specifically to test polymer composites, seat foams, insulation, panels and other materials commonly used in vehicle and ship interiors.
- Robust construction for routine testing: Built for daily use in quality control, R&D and type approval testing environments.
- Part of a complete fire testing portfolio: These products can be seamlessly integrated with other NETZSCH instruments for comprehensive material evaluation.
- Proven Excellence: Decades of experience in fire testing and a strong reputation on the market underline the reliability and advanced capabilities of our fire testing instruments.
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Applications Examples for the Automotive Industry
- Vehicle interior trim components
Seats, roof liners, floor coverings, dashboards and door panels tested for flame spread and self-extinguishing behavior. - Polymer foams and insulation materials
Evaluation of ignition time, smoke DensityThe mass density is defined as the ratio between mass and volume. density, oxygen index and heat release properties for under-seat and cavity insulation. - Composite and plastic panels
Fire behavior testing of lightweight composite structures used in cabins, cargo spaces and underbody protection. - Cable sheathing and wire harness insulation
Testing flame retardancy and ignition risk of electrical systems in the vehicle interior. - Battery enclosure materials (EV applications)
Assessment of thermal response and combustion risk for casings and protection layers used in electric vehicle battery packs. - HVAC system components and ducts
Characterization of polymer parts used in heating, ventilation and air conditioning units. - Automotive textiles and coverings
Reaction-to-fire testing of seat covers, headliners and decorative fabrics for compliance with ISO 3795 and FMVSS 302. - Prototype materials in design validation
Early screening of new materials for regulatory compliance and material selection during product development.

Expandable Graphite – A Sustainable Solution for Flame Retardants in Plastics
Flame retardants (FRs) have been used for decades to reduce the risk of fire hazards in plastic components for such applications as in the automotive industries.
The NETZSCH Cone Calorimeter is ideal for evaluating the flame-retardant effectiveness of additives, such as expandable graphite, in polymers.
Media and Training
Blog articles about NETZSCH fire testing devices
Application Literature about NETZSCH fire testing devices
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