Using Rheology to Study the Hardness and Spreadability of Butter

Introduction

Butter is a multiphase emulsion consisting of fat globules, crystalline fat and an aqueous phase dispersed in a continuous oil phase. Along with taste, the most important properties of butter in terms of customer perception are texture, appearance and spreadability. Hardness and spreadability are inversely related to each other and are also the two most commonly measured properties of butter (Wright 2001). Both are known to be heavily dependent on temperature but will also be affected by the cooling rate post churning, and regional or seasonal variation caused by a cow’s diet (Prentice 1972). 

Kriechen (Rheologie)Creep is one of the earliest “controlled stress” rheometer tests that quite literally “creeps” the material, i.e. we measure over a relatively prolonged period the small movement (the creep defined as creep compliance, J) of the sample by applying a small constant stress.Rheology can be a useful tool in characterizing and optimizing the textural properties of butter. The shear modulus is related to product stiffness, which can be measured as a function of temperature using oscillatory testing, and the Yield StressYield stress is defined as the stress below which no flow occurs; literally behaves like a weak solid at rest and a liquid when yielded.yield stress represents the stress that must overcome for the butter to deform plastically, i.e., spreading. Modern rheometers such as the Kinexus rotational rheometer also have advanced axial capabilities which can be useful for investigating other characteristics of butter such as hardness (compressability) and tack (stickiness).

This application note shows how rheology can be used to compare the melting characteristics and spreading characteristics of two commercial products – a normal butter and a spreadable butter. The normal butter was made from milk fat only whereas the spreadable butter contained a percentage of vegetable oil to reduce the melting temperature and stiffness of the material when removed from the fridge.

Experimental

  • The two butter samples were evaluated over the temperature range 4°C to 35°C using small amplitude oscillatory testing and axial testing.
  • Measurements were made using a Kinexus rheometer with a Peltier plate cartridge and a roughened plateplate measuring system and utilizing pre-configured sequences in the rSpace software. 
  • A standard loading sequence was used to ensure that the samples were subject to a consistent thermal history and loading protocol.
  • A single frequency strain-controlled temperature ramp test was performed between 4°C and 35°C at a rate of 2°C/min using a strain within the Linear Viscoelastic Region (LVR). 
  • An axial compression-decompression cycle was performed at 4°C on 1 mm of fresh sample and the normal force response measured to determine hardness and tack.

Findings and Discussion

Oscillatory Testing

Small amplitude oscillatory testing is a non-destructive test and can therefore show changes occurring in a complex microstructure with time or temperature without breaking it down. The parameters commonly measured are G’, the elastic (storage) modulus, and G”, the viscous (loss) modulus. These correspond to the stiffness of the solid-like and liquid-like components of the sample respectively, with the total stiffness given by the complex modulus, G* = √(G’2 + G”2).

The phase angle (δ) is a measure of the phase difference between the applied strain and measured stress and can be used to quantify the structure in terms of its viscoelastic characteristics. A liquid-like material will have a phase angle greater than 45° (90° = completely liquid) and a solid like material will be less than 45° (0° = completely solid).

Figure 1 shows the results for the single frequency oscillatory temperature ramp performed on the two butter samples. At 4°C, the normal butter is an order of magnitude stiffer than the spreadable butter in terms of G’. This gives the first indication of why the spreadable butter can be used straight from the fridge, as lower values of G’ would be expected to correspond with a lower Yield StressYield stress is defined as the stress below which no flow occurs; literally behaves like a weak solid at rest and a liquid when yielded.yield stress. The phase angles are both very low (less than 10°) indicating that the samples are very solid-like when stored in the fridge with the spreadable butter slightly more elastic.

1) Temperature melting profile for spreadable butter (bottom) and normal butter (top) performed at a ramp rate of 2°C/minute

As the temperature is increased, the modulus values decrease, indicating softening of the structure which is associated primarily with melting of the crystalline milk fat. This drop is most significant for the normal butter with G’ dropping approximately 10 MPa between 4°C and 20°C compared with 0.5 MPa for the spreadable butter. This melting transition also corresponds with a peak in the phase angle which is most prominent for the normal butter sample and occurs at a slightly higher temperature compared with the spreadable variant.

Axial Testing

The second test performed on the butter samples was an axial compression-decompression test, as illustrated in Figure 2. This involved squeezing the sample between the two plates and then separating the plates whilst continually recording the normal force response. The compression stage corresponds with yielding and deformation of the sample and should be related to butter hardness and ease of spreading. The decompression stage corresponds with tackiness or stickiness and should indicate the tendency for the butter to adhere to the knife during spreading.

2) Schematic of axial measurements performed using the Kinexus

Figure 3 shows the normal force profiles for the two butter samples in response to the axial deformation. To compress the normal butter by 1 mm required 30 N of force, whilst the spreadable butter required only 6 N of force. This indicates that the spreadable butter yields and deforms much more easily (it is less hard) than the normal butter as would be expected. On decompression, the normal butter generated a peak tensile force of -10 N, with no sharp peak observed for the spreadable butter. This indicates that the normal butter would have a greater tendency to stick to the knife during spreading.

3) Axial measurements “compression and tack” using the Kinexus. Showing Gap (---) and Normal force for normal butter [Compression (circles), Tack (squares)] and spreadable butter [Compression (inverted triangles), Tack (triangles)]

Conclusions

A rheometer can be used to conduct a range of different measurements for characterizing and comparing different butters in terms of their microstructure, texture and ease of spreading. These include single frequency oscillatory tests for probing changes in stiffness and viscoelasticity with temperature and axial tests for evaluating hardness and tackiness during use.

Literatur

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    Rheological properties of milkfat and butter, Wright,Scanlon, Hartel and Marangoni 2001
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    Rheology and texture of dairy products, Prentice 1972
  3. [3]
    Physical properties of butter made by different methods,Stone T, Okada M and Fukushima M 1966
  4. [4]
    Fat crystal structure in cream and butter, Precht 1988
  5. [5]
    Rheological behavior of butter at small deformations,Rohm and Weidinger 1993
  6. [6]
    Rheological Methods in food process Engineering,James F.Steffe Ph.D., P.E 1996